Infrared and Micronising Upgrades Cut Energy Use per Tonne
Processors are replacing older gas-fired ovens with infrared and micronising lines that heat kernels faster and more evenly, cutting energy use by 20% to 30% and improving gelatinisation consistency. Modern lines process 2 to 6 tonnes an hour and cost $1.5 million to $5 million, and some plants add heat recovery and biomass burners to reduce gas use further. Lower energy cost is critical because gas price spikes in 2022 and 2023 erased margin for many small processors. Buyers value consistent gelatinisation, so upgraded plants win distilling and premium pet food contracts.
Market Impact: starter diets use 10-30% torrified wheat








