Mono-Material Construction Removes The Aluminium Barrier Layer
European recyclability requirements arriving in 2030 exclude the aluminium foil layer that laminate tubes have used for decades, forcing conversion to all-polyethylene construction that recycling streams accept. The engineering consequence is entirely real: aluminium blocks oxygen almost completely, and no polymer barrier currently matches it. Converters have responded with high-barrier layers, coatings and thicker walls, which adds roughly 14% to tube cost while delivering barrier performance that is adequate for many formulations and genuinely marginal for the most sensitive ones. Stability testing takes eighteen months per product. Nobody can negotiate the deadline.
Market Impact: Covers 100% of European packaging








