High-Moisture Extrusion Lines Bring Fibrous Chicken-Style Texture to Wheat Systems
High-moisture extrusion with cooling dies produces fibrous, juicy wheat and wheat-pea structures that resemble cooked chicken breast, and European producers are adding lines to meet brand demand. Bühler and Coperion supply cooling die extruders, and a single line can produce 500 to 1,500 kilograms an hour. Wheat-based products cost 20% to 35% less than pea-isolate-based textures, and brands report that gluten gives superior chew and binding. Suppliers such as Tereos and Roquette have announced capacity in France and Belgium, and start-ups add contract extrusion. Consumers accept the texture in nuggets and strips, though allergen labeling limits use in gluten-free ranges.
Market Impact: products cut emissions 60-80% versus beef








