Air-Fryer and Oven-Baked Coated Products Need New Premix Systems
Air fryers and ovens now cook a large share of frozen coated chicken, fish and vegetables at home, and they need coatings that stay crisp without deep frying. Processors reformulate premixes with modified starches, oil sprays and finer crumbs to hold crunch. Predust and Adhesion Systems grow about 5.0% a year, and gross margins run 24% to 34%. The trend needs application testing in air fryers, oil-free crisping and stable adhesion after freezing, and it rewards suppliers with pilot kitchens, while reformulation costs $0.3 million to $1 million per product.
Market Impact: poultry uses 58% of premix volume








